HiQ modular systems
Series-production-oriented, modular, flexible, and robust. This is a simple way to describe the HiQ modular product line. A manual workplace today, a firm part of an automation solution tomorrow - this is how Herrmann Ultraschall defines flexibility.
- 20, 30, and 35 kHz operating frequency
- 900 – 6,200 W generator power
- 10 – 2,490 N weld force
The drive concept HMC of the ultrasonic welding system HiQ DIALOG modular, patented by Herrmann, allows fast engagement movements of the sonotrodes and gentle contact with the component. This reduces unnecessary non-production time and protects sensitive weld seals of the plastic parts to be joined when the sonotrodes are put in position. Any start point can also be programmed and optimally adapted to the size of the plastic part.
- Weld process control: DIALOG control
- Process-oriented user guidance
- SpeedControl: freely programmable servo-pneumatic drive system HMC
- Ethernet and USB high-speed interfaces
- Process visualization with graphical analysis
The latest generation of weld process software proves the innovativeness of Herrmann Ultraschall. DIALOG G4 stands for superlative software for the control and operation of the weld process, machine equipment, and up to six customized auxiliary functions. The intelligent process control reduces the reject rate, thus increasing efficiency.
- Five basic operating modes
- Two additional expert operating modes
- Process visualization
- Additional software packages
| HiQ DIALOG modular | 20 kHz | 35 kHz |
|---|---|---|
| Generator power [W] | 2400 / 4800 / 6200 | 1200 |
| Weld force min./max.* [N] *at 8 bar | 30 / 2490 | 10 / 650 |
| Stroke [mm] | 150 | 100 |
| Outside dimensions (W x H* x D) [mm] *at max. height adjustment | 378 / 1702 / 510 | 378 / 1702 / 510 |
| Throat depth to center of sonotrode [mm] | 260 | 260 |
| Height adjustment [mm] | 430 | 430 |
| Operating device | 15" Touchscreen color | 15" Touchscreen color |
| Operating modes | 7 | 7 |
| Application memories | 1000 | 1000 |
| Number of saved welds (weld data) | 300 pro Memory | 300 pro Memory |
| Control of auxiliary functions (optional) | max. 6 | max. 6 |
The HiQ VARIO MODULAR product line allows application-oriented configuration. 3 weld frequencies, generator powers from 900 W to 6,200 W and a very wide range of strokes are possible. Demand-oriented weld force ranges can be chosen, activated, and controlled with the reliable proportional valve technology of Herrmann Ultraschall. Graphical displays of the joining curve assist the user in finding parameters and quality recording during production.
- Weld process controller: VARIO control
- Weld process visualization
- PropControl: Proportional valve technology
- Precision distance measurement
- Modular integration capability
The weld process software of the VARIO series underlines the quality standards of the plastics industry. The graphical display of the joining curve supports the users in the finding of parameters and recording of quality during production. The unicode compatibility of the control panel allows menu navigation in 14 languages.
- Five operating modes
- Process visualization
- Process-oriented user guidance
- Additional software packages
- Weld force switch-over
| HiQ VARIO modular | 20 kHz | 30 kHz | 35 kHz |
|---|---|---|---|
| Generator power [W] | 2400 / 4800 / 6200 | 1800 | 1200 |
| Weld force min./max.* [N] *at 8 bar | 30 / 2490 | 30 / 1500 | 10/650 |
| Stroke [mm] | 25 / 50 / 100 / 125 | 25 / 50 / 100 | 25 / 50 / 100 |
| Outside dimensions (W x H* x D) [mm] *at max. height adjustment | 378 / 1702 / 510 | 378 / 1702 / 510 | 378 / 1702 / 510 |
| Throat depth to center of sonotrode [mm] | 260 | 260 | |
| Height adjustment [mm] | 430 | 430 | 430 |
| Operating device | 8,4" Touchscreen color | 8,4" Touchscreen color | 8,4" Touchscreen color |
| Operating modes | 5 | 5 | 5 |
| Application memories | 32 | 32 | 32 |
| Number of saved welds (weld data) | 100 pro Memory | 100 pro Memory | 100 pro Memory |
| Control of auxiliary functions (optional) | max. 4 | max. 4 | max. 4 |
With the HiQ LOGIC MODULAR, the focus is on easy operability. A reliable and robust system structure for use in automation systems plays just as important a role as the required accuracy and quality. In this context, the use of position measurement and proportional valve technology, i.e. characteristic features of this ultrasonic welder, is indispensable. Simple parameterization and control of the weld process is reliably carried out via a touch screen operating device.
- Solid, rigid column design
- Process-oriented controller: LOGIC control
- PropControl: proportional valve technology
- Integrated position measuring system
- Simple user interface
LOGIC control – the entry-level class with unicode-compatible touch panel. Password protection and part counters also come as standard. A clearly laid out 5.7” touch screen allows simple parameterization and control of the weld process.
- 5 operating modes
- Operating device 5.7” touch screen monochrome
- 16 application memories
- 50 saved welds per memory
| HiQ LOGIC modular | 20 kHz | 35 kHz |
|---|---|---|
| Generator power [W] | 1600 / 2400 / 4800 / 6200 | 1200 |
| Weld force min./max.* [N] *at 8 bar | 70 / 2350 | 20 / 590 |
| Stroke [mm] | 25 / 50 / 100 | 25 / 50 / 100 |
| Outside dimensions (W x H* x D) [mm] *at max. height adjustment | 378 / 1702 / 510 | 378 / 1702 / 510 |
| Throat depth to center of sonotrode [mm] | 260 | 260 |
| Height adjustment [mm] | 430 | 430 |
| Operating device | 5,7"-Touchscreen monochrome | 5,7"-Touchscreen monochrome |
| Operating modes | 5 | 5 |
| Application memories | 50 pro Memory | 50 pro Memory |
| Number of saved welds (weld data) | max. 2 | max. 2 |
The reliable standards of Herrmann Ultraschall are features of HiQ SOLID MODULAR. The digital high-performance generators used in the SOLID product line possess an integrated weld process controller with which the entire weld process can be controlled. The proportional valve technology is also part of the basic equipment. Mechanically, the product is equipped with precision guiding rails and reliable drive components - the basis for quality and repeatable welds. There are two product types available for selection: HiQ SOLID STE MODULAR and HiQ SOLID SDM MODULAR with position measuring system.
- Robust column construction
- Integrated control technology: SOLID control
- PropControl: proportional valve technology
- Position measuring system in HiQ SOLID SDM MODULAR variant
- Interfaces for system communication
Ultrasonic welding is reduced to the essentials with SOLID control. The SOLID control STE is the basic model with the three weld modes time, power and energy. The SOLID control SDM is additionally equipped with the distance and depth operating modes
- 3 operating modes: time, power, energy in the controller SOLID control STE
- Plus 2 operating modes: distance and depth in SOLID control SDM
- Operation via keypad with unicode-compatible matrix display
- 8 application memories
| HiQ SOLID modular | HiQ SDM 20 kHz | HiQ SDM 35 kHz | HiQ STE 20 kHz | HiQ STE 35 kHz |
|---|---|---|---|---|
| Generator power [W] | 900 / 1600 / 2400 / 4800 / 6200 | 1200 | 900 / 1600 / 2400 / 4800 / 6200 | 1200 |
| Weld force min./max.* [N] *at 8 bar | 70 / 2350 | 30 / 590 | 70 / 2350 | 30 / 590 |
| Stroke [mm] | 50 / 100 | 50 / 100 | 50 / 100 | 50 / 100 |
| Outside dimensions (W x H* x D) [mm] *at max. height adjustment | 378 / 1702 / 510 | 378 / 1702 / 510 | 378 / 1702 / 510 | 378 / 1702 / 510 |
| Throat depth to center of sonotrode [mm] | 260 | 260 | 260 | 260 |
| Height adjustment [mm] | 430 | 430 | 430 | 430 |
| Operating device | 128 x 64 Matrix Monochrome | 128 x 64 Matrix Monochrome | 128 x 64 Matrix Monochrome | 128 x 64 Matrix Monochrome |
| Operating modes | 5 | 5 | 3 | 3 |
| Application memories | 8 | 8 | 8 | 8 |
An intelligent solution for integrating reliable technology from the series machinery range one-to-one into automated production systems, without compromising on the usual ease of operation. Control units and electrical cabinets are individually mounted according to customer requirements. Knowledge and parameters gained from series machines can be directly adopted into automation. The HiQ modular concept can be supplemented with suitable accessories and options as required.
- Individual equipment design
- The latest sensor and camera technology
- Adjustment and assembly system
- Mounting solutions for operating monitor
- Additional software packages for quality assurance
- Auxiliary tools
- Function modules such as film indexer
- Fieldbus interface
- ULTRACARE spare parts packages
