Ultrasonic Punch and Seal Machines
This ultrasonic punching and sealing system MPW (Modular Punch Welding) can punch and seal membranes in one production step. These unique systems provide solutions for manual work stations and automation integrations.
- 35 kHz operating frequency
- 1.5 s machine cycle time
- 4 product variants
This modular MPW weld system with an operating frequency of 35 kHz can punch and seal simultaneously in one production step. This makes the use of expensive pre-cut membranes unnecessary. This production unit is especially suitable for the processing of membranes, which are welded into plastic components as pressure balancing elements (PBE), or filters. The MPW combines four automated single functions: punching of the membrane from the tape, transferring the membrane to the weld position by vacuum, sealing with ultrasonics, and advancement of the tape. The product line can be flexibly integrated into automation lines or supplied as a manual work station.
This technology also offers a more ecologically friendly means of punching and sealing because it reduces cycle times and requires less energy than separate equipment. Additionally, the combined functionality reduces the number of machines, and thus the amount of production floor space required. For these reasons and more, these ultrasonic cutting and sealing machines offers significant advantages over other methods.
The MPW BT cutting and sealing machine is a manual work station at which the plastic components are manually loaded. The start is triggered with a two-hand start.
- Robust machine structure
- Ergonomic workplace design
- Good accessibility for changing film rolls
- Flexible setup
The weld process software of the MPW series provides answers to the rationalization and quality requirements of the plastics industry. Process-oriented user guidance via an 8.4’’ touch screen offers an especially user-friendly human-machine interface, which allows intuitive navigation. Task-oriented menu content provides excellent usability.
- Process visualization
- Quality monitoring by tolerance monitoring
- Vacuum monitoring
- Additional software for gapless data recording
| MPW BT | 35 kHz |
|---|---|
| Punch diameter | 6 - 22 mm |
| Tape width | 8 - 30 mm |
| Fixture core Ø tape applicator | 3'' (73,5 mm) |
| Max. roll diameter | 340 mm |
A variety of integration solutions is available to choose from for installation in automation systems. Flexible configuration for every individual installation situation.
- Modular platform
- Space-saving integration
- Reliable in automation
- Short cycle times
The weld process software of the MPW series provides answers to the rationalization and quality requirements of the plastics industry. Process-oriented user guidance via an 8.4’’ touch screen offers an especially user-friendly human-machine interface, which allows intuitive navigation. Task-oriented menu content provides excellent usability.
- Process visualization
- Quality monitoring by tolerance monitoring
- Vacuum monitoring
- Additional software for gapless data recording
| MPW IS | 35 kHz |
|---|---|
| Punch diameter | 6 - 22 mm |
| Tape width | 8 - 30 mm |
| Fixture core Ø tape applicator | 3'' (73,5 mm) |
| Max. roll diameter | 340 mm |
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