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HSG

Handheld Ultrasonic Welder

The handheld portable welder can be used to join and reshape thermoplastic materials ultrasonically. This offers enormous advantages both technically and economically. 

  • 35 kHz operating frequency
  • 1000 W generator power
  • Quadruple MULTIPLEXER

Common Applications & Benefits

This ultrasonic spot welder is used in numerous manual assembly operations to bond, reshape, or mold materials. Typically used as a handheld plastic welder, this equipment is found in industries including consumer goods, electronics, and staking.

  • Saves time, energy, and money on utilities
  • Lightweight and maneuverable for ease of use
  • Utilizes advanced technology for performance and consistency

The ergonomic product design and low weight of the handheld ultrasonic welder guarantee fatigue-free work. Without major modification or rewiring, our portable ultrasonic welder can be quickly and simply supplemented with a built-in multi-finger switch. The ultrasonic welding gun and sonotrode are kept safe in the HSG MobileCase. This provides optimal storage for both the generator and connector cable. All common sonotrodes can be properly installed with the accompanying installation tools.

Handling variations are minimized thanks to the ultrasonic generator DYNAMIC digital control 1000 M with built-in time / energy / power switch-off. The freely programmable switch-off includes intelligent technology for better-quality and repeatable weld results.

  • Can be quickly retrofitted
  • Ergonomic handling
  • Programmable energy switch-off
  • Simple tool change
  • Wide range of accessories
Type designation HSG digital control 1000
Generator DYNAMIC digital control 1000 M
Generator power [W] 1000
Frequency [kHz] 35
Connection voltage [V] 230
Time/power/energy switch-off
Amplitude adjustable from 70% - 100% programmable
Savable weld programs 16
Four-line display & keyboard
RS 232 Data Port
Weight HSG [kg] 0,7
Weight generator in case [kg] 4,7
Handle optional
Sonotrode cooling optional
Dimensions generator in case [mm] H 170 x B 120 X T 390
APPLICATION ENGINEERING
We work with you to develop customized solutions which correspond to your demands precisely. As experts in our field, we develop applications which make your project a success. Here, we rely on long-standing technology partnerships and the results from over 40 high-tech laboratories around the world.
PERFECT PRODUCT
We offer a premium product portfolio with the highest quality standards – Made in Germany. We stand for top weld results, professional integration and durability of all ultrasonic components and modules for an economical overall solution.
GLOBAL SERVICE
We guarantee reliability, safety and a quick on-site service as part of our concept, and immediate support in over 20 countries. For you, this means quick help when you really need it – at any time and in your local language.
SUSTAINABILITY
A simple route to more sustainability: not a problem with our efficient ultrasonic technology! The ability to do without joining materials and the low energy consumption mean that your production process will automatically become more sustainable. Reliable bonding will also reduce your rejects and prevent you from generating unnecessary waste.
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