HSG Handheld Welder

HSG Handheld Welder
Two in one: the handle with an integrated "pistol" type grip slips quickly and easily over the converter housing of the base unit without the need for modifications or rewiring.

Fast, ergonomic and user friendly: The HSG Handheld Welder


The HSG Handheld Welder was designed for lower volume production runs and custom assembly of vacuum formed or blow molded products as well as repair and work on large injection molded parts.


It is a cost effective approach to applications such as staking, swaging, spot welding and inserting.


  • Ergonomically correct base unit
  • The lightweight HSG Handheld Welder was designed with emphasis on operator safety and offers nearly effortless production that your operators will surely appreciate.
  • Two in one: the handle with an integrated pistol type grip slips quickly and easily over the converter housing of the base unit without the need for modifications or rewiring.
  • A central compressed-air supply for cooling the sonotrode and the converter can be attached.
  • Customized design of the sonotrode according to specifications
  • A variety of generator power levels and weld contriol configurations allows you to choose the HSG system to fit your specific benefits.
  • As the table below shows, four different generators are available.
  • Our state-of-the-art HSG digital control 1000 system with integrated time, energy, and power control capabilities is perfect for minimizing the inconsistencies inherent in most manual operations. This intelligent technology provides superior and more consistant results.
  • HSG with sit-down / stand-up work stations and accessories are available on request.

Technical Data HSG

  HSG active control 700 HSG digital control 1000
Generator type DYNAMIC active control 700M DYNAMIC digital control 1000M
Generator technology analog digital
Frequency, actively controlled 35 kHz +/- 500 Hz 35 kHz +/- 500 Hz
Ultrasonic power 700M 1000M
Supply voltage 230 V 230 V
Time/Energy/Power control ●/-/- ●/●/●
Amplitude adjustable from 70%-100% manually programmable
Weld programs in memory - 16
4-line LCD display & keyboard -
RS 232 data port -
Generator case with handle
Dimensions of generator in case W 4.7" x H 6.7" x D 15.4" W 4.7" x H 6.7" x D 15.4"
Weight of generator incl. case** 7 lbs 7 lbs
Weight of HSG alone* 1.5 lbs 1.5 lbs
HSG 'Pistol' type grip &#9675 &#9675
Weld horn cooling &#9675 &#9675

*weight excluding sonotrode     **weight excluding cables     ? included     ○ optional


 
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